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Building LEDs??

2.8K views 57 replies 9 participants last post by  tjones96761  
#1 ·
Anyone building their own LEDs? I see the chips and the drivers for sale. Is a heat sink the only other thing you need? If you have an aluminum boat and aluminum housings can you just use the light housing/boat as a giant heat sink? If anyone is building their own I would really be intersted to see some build pics. I know there was a thread where someone mentioned building there own but didn't go into any detail.
 
#5 ·
Yeah. Thats the thread I was referring to. So chip, driver, housing, and some kind of heat sink. So a housing the same dimensions as my 150 hps housings just not as deep. Some kind of plate inside to mount the chip possibly isolated by some kind of heat resistant material. Then a heat sink for the driver. In theory if you have all aluminum housings and an aluminum platform you should be able to incorporate this into your heat sink?
 
#14 ·
I think you'll play hell making them look like an HPS housing...
 
#16 · (Edited)
No, heat sinks are made to pull the heat from the substrate of the LED. Often aluminum but copper is 3 times better. The rough average is 10 sq inches of surface area per watt of diode. The housing them selves on the lights sold here are the sink, a thermal paste is used to help transfer that heat, this is a very important step.
 
#31 · (Edited)
I tried with thermal epoxy. Ultimately I replaced the copper pipe with a sink from a CPU.
I'll try to post pics of it if I can find on my home PC
Heat sink is roughly calculated per watt, so a 50w needs half of what a 100w needs, technically a little less than half as a sinks effectiveness is reduced as the sink material gets further from the chip
 
#34 ·
i run a 12volt system with a converter for when the batteries get weak. i have been looking at the halogen head lihgts. 12 volt plug in, can be adapted to any houseing and pull less than 5 amps a bulb. a single bulb can put out 1700 lumens 2 bulbs in a housing is 3400 lumens. not ideal for a battery only set up but a cheap light for a converter.
 
#44 ·
That's the challenge,the LeD doesn't just blow up or something cool like that. I'd about guarantee it will work, if not sinked right it can take hundreds of hours to see failures or just degradation of output.
I understand why mike b doesn't post pics of his design, but I'd be curious to see it and how long the led lasts if the housing/sink is as small and passive as claimed.
I would bet the farm that all the Chinese LEDs so popular here don't keep half their lumen output for 10,000 hours let alone 50,000 or whatever they claim.
 
#47 ·
Maybe I misspoke, the failure at 10,000 hours which it number totally pulled from my behind, the decrease in output is as soon as the junction temp goes up. The higher the junction temp the less lumen output. Ironically the warm white or amber spectrum is far more effected by higher temps. I'll post up some info I have later
I like this stuff, bit OCD about making them as good as possible, it's why I bought 80 dollar chips, I want 100% output