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Just Got Off The Phone With PowerMaxx & We Have Been Doing It All Wrong!

6.7K views 64 replies 18 participants last post by  Big Wood  
#1 ·
Maybe not all of us but using the forum search I was unable to find any mention of it previously so I wanted to share it.



My 1st question to PowerMax was actually my stating what my situation is in preparation for my second question but I got an answer I did not expect:

ME: So if I'm running a 56 Amp 24V trolling motor on a pair of 12V batteries wired in series I know I need a 12V converter hooked up to each battery individually, right?

PowerMax NO. That's not actually right. If you are charging a 24V system, the right way to do it is to charge with a 24V.

ME: But your 24V converters aren't available with enough amps to operate my Minn-Kota.

PowerMax No sir. That's why you will need to use two 12V converters of an amperage higher than that of your trolling motor wired in series the same way your batteries are. Run your negative output of one converter to the negative post of one of your batteries and the positive output of the other converter to the positive post of the other battery and use a jumper between the remaining negative and positive outputs of the two converters just as you do on the remaining two posts on your batteries. Our converters are made to be utilized in series. I don't know about other manufacturers but ours are. If you step up to a 36V system its done the same way except there's another battery and converter in each of the series. Converters and batteries both charge and discharge differently so charging the batteries within 24V or 36V series individually from 12V converters will shorten the life of your batteries and the converters as well as pose a risk to sensitive equipment. Just as your batteries have to be the same voltage and amp hours so do your inverters need to be the same voltage and amps. Best to keep both batteries and converters identical to each other. Be sure to always use inverter type generators. They are the only type that won't damage the boards within our units.



So I took all my "what"s and "duh"s out of it and probably condensed it some but that's basically the way it went. If interested, my second question was regarding any need to somehow protect the converters from other dc sources to the battery and the answer was no. First, any voltage above that the converter would expect to register will simply shift the converter into a float or trickle mode depending on the voltage and even spikes or higher voltages are buffered at the converter so no worries there.

He did mention that the new bowfishing PowerMax model released does not have a trickle mode so it's only a two stage converter. It sounds like these units move to float and then trickle mode after 15 minutes of bulk and to prevent that from happening they simply removed the last stage. He also stated emphatically that PowerMax converters are not damaging trolling motors. He told me that operating trolling motors for hours on end is what damages them. They're not made for that intense a duty cycle.
 
#3 ·
I have been hooking up my 12 volt powermax's 12 volt in 24 volt systems for years. The way i see it, As far as the converter knows the battery its hooked up to drains and it needs to charge it again. If the converter is hooked up 12 volt...then how/why would it matter that the batteries are draining from a 36 volt power source?
Also I have been pushing my converters for years with dirty power (3500 watt champion)
I like running converters but they are starting to become a pain with all the bull$hit.

Just to put into perspective if you want to run your 101 troller with converters that is roughly 2250 watts on your genny which apparently needs to be an inverter. About the cheapest ones that push that kind of power are champion 2800 running watts for about 800 bucks. Better get leds if you want to run only one generator.

Never thought i'd say this but sometimes i consider jumping off the converter band wagon.
 
#9 ·
Dealing with burnt up trollers batteries ,and converters finally became enough and I built a fan 6 yrs ago . Its the best thing I ever did . I occasionally use a troller during the day but overall I'd say for continuous use at night a kicker or fan is the way to go .
 
#15 ·
and this is just another reason why a 36v/45-55A converter would be so much better!

Seeing how my current setup is my first 36v and I've been trying to decide/figure out my battery/genny/converter options.....
Kicker is seeming more and more like the way to go.
Hell by the time you buy the troller, 3 big arse batteries, 3 converters and then a ginormous genny that can run it all plus lights. Then on top of that the 3 big arse batteries will have to be replace every couple of years! If you wanna run a quiet genny, one that size (I run six 400w HPS) that can power it all is $$$$!!!!
A nice kicker setup and smaller genny to run the lights would be cheaper.
 
#25 · (Edited)
Okay, just got off the phone with WFCO, Iota, and PowerMax.

WFCO converters do not have have a "data bank" (if I'm quoting him correctly) in the units that would protect the units if we were to try and use them in series. WFCO says it is perfectly acceptable to charge 24V or 36V banks with one of their 12V converters hooked to each individual battery.

Iota says that not only can we connect their 12V converters in series but we could also connect their 24V converters in parallel to double the amperage. They did not seem to have a preference or recommendation as to which method would be best.

Graham of PowerMax also says that their 24V converters can be connected in parallel to double the amperage. He also claimed PowerMax to be the only brand that could be hooked up both in series and parallel. I did not try to correct him even having just spoken to Iota moments before.

It gonna guess there's actually 3 acceptable ways to hook these things up.

a) one 12V converter to each 12V battery matching pos and neg terminals and outputs (Iota, PowerMax, WFCO) (12V, 24V, 36V systems)
b) one 12V converters to each 12V battery with both converters and batteries wired in series with neg output and terminal of the 1st battery and converter of the series connected and the pos output and terminal of the last battery in the series connected. (Iota, PowerMax) (24 & 36V systems)
c) two 24V converters wired in parallel connected to a 24V bank of batteries with neg terminal of the 1st battery connected to the negative output of the 2nd converter and the pos terminal of the 2nd battery in the series connected to the pos output of the 2nd 24V converter. (Iota, PowerMax) (24V systems only)

There may be brands that you guys are familiar with or have converters from that you might call about.

The biggest benefit I can see to using a 24V charging system is so it can be paired with a 24V marine alternator to simplify switching between charging sources. I can't help but wonder if it's easier on the electronics of the converters since it need only monitor the single 24V bank rather than two 12V batteries in series. A couple of the charging tutorial websites like the one converter on one battery scenario especially if one battery within the 24v source is being used for the 12V house battery. If the amp draw of the 12V is higher than just a few amps all the sites suggest using a dc to dc converter because of the unbalanced battery bank issue that supposedly can harm electronics and the life of the batteries.

I suppose if my company's product could be used in series where most other brands couldn't then that might be my recommendation as well if it meant I would sell more.

P.S. Just found a real interesting ready by Iota: http://www.iotaengineering.com/pplib/Series_and_Parallel_Charging.pdf
 
#26 ·
I am just going to build my own 12 volt hi amp generator... Forget all that converter nonsense.
 
#28 ·
I have not built one yet... but Rambo uses one on his fan motor and we can run the LEDS and troller all night with no issues... I am not sure how much all his lights pull ... but its quite a bit. maybe he will chime in.
 
#29 ·
simple indeed, I have 2 powermax sitting for last 1.5 yrs. I run a cheap 100 amp summit racing alternator to a optima battery and my 24 LEDs drew 900w and 75 amps last year. im upping it this week to cover 1100 watts. the single wire alt makes power as needed. my volt meter for the set up reads 12.5- 15 volts throughout the night. im always more charged when I load the boat in the morning. no converter, no genny, no cords or switches to mess with. just power when i want it.



 
#32 ·
do it Gary. try to get a 3:1 pulley set up. you know you're gonna get a 2" pulley on any alt your gonna buy so get a 5-6" pulley for the motor. this will allow you to run the engine near idol and still make 2-3000 rpm on the alt. that way its quiet and always capable of making full power. add a cheap digital volt meter to the set up so you can always keep a eye on things. maybe get some rubber engine mounts to mount the motor on or the plate to the boat and it should be fairly quiet. think about it, a DC generator like this is cheap, light, quieter than a standard genny, and can be worked on cheap and easy too. plus there is no need to spend extra $ on converters, boxes, spare batteries, eat. for about $300 and 50lbs. to make 80-100 amps, its hard to beat DC power.
 
#42 ·
it would be better for your battery life and the life of the alternator to run it all the time.
 
#47 ·
we have twin bats on our tractors and one alt as long as the bats are good no problem but when one starts going bad will boil the water out of one of them usually the good one or that's the way it always seems.