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Questions for fabricators?

4.9K views 42 replies 14 participants last post by  Buckmark311  
#1 ·
having a removable deck built for my 1754 beavertail by a guy who does work on the side in Henry, IL. I have a few questions:

Can I have the deck rest on the rails without fear of stress cracking the hull? If no, what are recommendations for bracing to the floor?

Can I drill holes in the rail cap to pin it to the hull? Or is the ratchet strap way the preferred method?

What Square tubing size should I use?

What thickness floor should I use?

how do you recommend the deck be laid out in regards to the bracing?

https://www.explorebeavertail.com/product/17-custom-aluminum-boat/ this is the boat I have. I want the deck to follow the lines of the gunnel. Roughly a 72"x72"square with an added 18" point to meet the bow point. (shape of a drawn house)... Back of deck would be between the front 2 seats in the pic.
 
#2 ·
1"-1.5" square tubing. 12" on center bracing. 1/8"-3/16" floor thickness.

Here is a picture of how I attached my deck to my boat. Keep in mind I have a fiberglass boat but it has a piece of steel trim all the way around it.



I used the bolts and bolt holes that were already in the trim
 
#5 ·
You doing flush or raised?

Regardless I'd look at 1x2 tubing vs square. A rectangle on its side will be stiffer than a square. Andy is on the right track...either side to side, or front to back full length tubing, spaced about 12" on center. Running a single 1x3 up the center, with the rest 1x2 would ensure rigidity even with 4 guys on deck. I don't see any advantage of the grid pattern if you use .100 or .125 sheeting.

You should be fine with your deck resting on the rails. If it's raised I'd make the 'feet' that rest on the rails fairly long-at least 10-12" if you're worried about denting or stressing the rail too much. As for attachment, it's hard to say without knowing flush or raised, and what the rails look like.
 
#9 ·
I used .100" because that's what I had on hand and it's a smidge lighter than .125". I only weigh a couple hundred pounds and don't normally go with anyone so it works great for me. If I was going to have 3 or 4 guys on the deck I'd probably go with the .125" on 12" centers like what was suggested. I've never noticed any sagging with the .100" though.
 
#19 ·