Ok so I have been thinking about putting Pods on my 1648 for the past year and finally decided to pull the trigger. First I searched for all the info I could find and researched everything. Then I researched even more.... I was debating on getting the Beavertail pods or Boyd, after comparing prices I decided to go with the beavertail. Then I needed to decide which size I needed for my boat. Beavertail claims that the small ones are the right size for a 16 foot boat but I wanted to get the biggest I could fit on my boat. So I decided to make a mock up set out of cardbaord to see if the mediums would work on my boat.

After I realized that the mediums would work and I had a pattern to go by I figured that I could prob make these myself and save some money. First I needed the aluminum that was easy I have access to old street signs. They are .100 and plenty thick enough to make the pods out of. Then I needed to figure out how I was going to weld it together. I have two options for this one, first my buddy that helped weld my light rails on. Between the two of us we managed to build the rails and they haven't given me a bit of trouble. Then there is my other friend that has a shop I would kill for and he can fab anything. I decided since this was a little more complex than rails that I would go with the latter. Not to mention he has all kind of cool toys in his shop...

so we took the cardboard mock ups and used them as patterns to build the pods. We had a couple of hiccups but all in all they turned out fine. I mounted them flush with the bottom and raised them 1/2" at the rear.





After I realized that the mediums would work and I had a pattern to go by I figured that I could prob make these myself and save some money. First I needed the aluminum that was easy I have access to old street signs. They are .100 and plenty thick enough to make the pods out of. Then I needed to figure out how I was going to weld it together. I have two options for this one, first my buddy that helped weld my light rails on. Between the two of us we managed to build the rails and they haven't given me a bit of trouble. Then there is my other friend that has a shop I would kill for and he can fab anything. I decided since this was a little more complex than rails that I would go with the latter. Not to mention he has all kind of cool toys in his shop...


so we took the cardboard mock ups and used them as patterns to build the pods. We had a couple of hiccups but all in all they turned out fine. I mounted them flush with the bottom and raised them 1/2" at the rear.



